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Royal Canal

 

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The Royal Canal

 

The Royal Canal, linking Dublin to the mighty River Shannon was finally closed to navigation in 1961, and since then its route has been blocked by ad hoc access dams, roads and silt.

In 2007, Waterways Ireland commissioned Finns to unblock and rebuild the last of the Victorian-era locks at Clondra, Co Longford, as part of its multi-million Euro renovation of the canal network and proposed reopening in 2009.

Waterways Ireland's senior engineers wanted to try a new approach to rebuilding the collapsed lock chamber and specified the use of the original lime mortars and the rebuilding in original Ashlar masonry limestone.

Finns delivered the project to schedule and to budget and were able to blend our traditional craft skills with more modern methodologies such as low pressure grouting to seal the lock from future leakage.

Working behind a temporary dam holding back millions of gallons of water in a 5m deep unstable and partially collapsed lock posed significant hazards, but we were able to conduct the project with no accidents or incidents thanks to carefully considered risk assessments and safe systems of work.

The six month project saw Finns deploy our full range of skills including:

  • Design & Build Scaffolding access

  • Ashlar limestone stone masonry

  • Lime pointing and grouting

  • Temporary Dam Construction

  • Low-pressure grouting

  • Specialist stone repair

  • Rock drilling

All the above was done in the absence of any original construction drawings and it is testament to the craftsmanship of the Finns stonemasons that they were able to rebuild exactly to the 1817 original, a rubble core Ashlar faced lock.


Collapsed Lock Chamber

Neglected for more than 40 years, the final Lock No 45 chamber on the Royal Canal linking Dublin to the Shannon was in a parlous state and posed significant working risks.

A Finns-designed box scaffold both braced the collapsed Ashlar masonry and multi-decked to allow access to the work face while ad hoc access dams were removed and replaced with an orthodox puddle clay dam by Finns.

With no drawings of any kind our masons set out to rebuild the lock chamber using reclaimed stone, repairing and redowelling original stone to restore the Ashlar facing without the need for modern imported stone.

Counterfort walling and embankments had collapsed or simply eroded so Finns used modern pressure grouting techniques to stabilise the surrounding structures and soil substrate around the lock chamber reducing leakage from the canal system simultaneously.

The project yielded some fascinating discoveries. Our team recognised the remains of a Victorian lime kiln built into the original structure adding a valuable record to working practices of the era and work was halted when further Victorian artifacts were found during excavation. 

Waterways Ireland's Heritage Officer officer was informed and the finds duly catalogued and lodged with Longford County Council museum service.


Secure Scaffold Access 


The 'jigsaw'


Finns drilling rig in action

Low pressure grouting to stabilise rubble core

Pics: Joe Conlon, Justin Finn/Finns


 

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